Zippo Manufacturing Company

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Zippo Manufacturing Company
The story of Zippo Manufacturing Company is the story of its people, from the founder, George G. Blaisdell, to the many Zippo employees, customers, and collectors who have played a part in its 81-year history. Their loyalty to Zippo has made this one of America’s great companies, one with a vivid history which is detailed here.

1930s
The Zippo timeline begins in the early 1930s, at the Bradford Country Club in Bradford, Pennsylvania. Mr. Blaisdell watched a friend awkwardly using a cumbersome Austrian-made lighter. The lighter worked well, even in the wind, due to the design of the chimney. But its appearance was utilitarian. Its use required two hands, and its thin metal surface dented easily.

Late in 1932, he decided to refashion the Austrian lighter. Mr. Blaisdell fabricated a rectangular case and attached the top of the lighter to the case with a hinge. He retained the chimney design which protected the flame under adverse conditions. The result was a lighter that looked good and was easy to operate. The first Zippo lighter, currently displayed at the Zippo/Case Museum in Bradford, was produced in early 1933 and sold for $ each. And, from the very beginning, they were backed by Mr. Blaisdell’s unconditional lifetime guarantee – “It works or we fix it free. ™” The name “Zippo” was created by Mr. Blaisdell. He liked the sound of the word “zipper” so he formed different variations of the word and settled on “Zippo,” deciding that it had a “modern” sound.

Application for the original Zippo patent was filed on May 17, 1934, and patent number 2032695 was granted on March 3, 1936. A second patent, number 2517191 was issued on August 1, 1950. The design of the Zippo lighter remains basically the same to this day, with minor improvements. In the mid-30s, Bradford’s Kendall Refining Company placed an order for 500 Zippo lighters. These are believed to be the first company-advertised lighters produced by Zippo and are highly collectible. Today, companies continue to use Zippo lighters as an advertising medium and Zippo “advertiser” lighters continue to be among collectors’ favorites.
Beginning in 1939, World War II had a profound effect on Zippo. Upon America’s entry into the war, Zippo ceased production of lighters for consumer markets and dedicated all manufacturing to the military. The military initiative led to the production of the steel-case Zippo lighter with black crackle finish. The fact that millions of American military personnel carried the lighter into battle was a significant catalyst in establishing Zippo as an icon of America throughout the world. Supplying the military market resulted in full production for the plant. This enabled Zippo to be strong financially and made it a viable company.

1940s
At the end of the war in 1945, Zippo hit the road selling lighters to peacetime America. A promoter at heart, Mr. Blaisdell wanted to create a car that looked like a Zippo lighter. In 1947, the Zippo Car was born.

1950s / 1960s
Starting in the mid-50s, date codes were stamped on the bottom of every Zippo lighter. The original purpose was for quality control, but the codes have since become an invaluable tool for collectors.

The launch of the Slim model in 1956 was a major milestone. This version was designed to appeal primarily to women. The first non-lighter product was a steel pocket tape measure, or “rule” as it was called, introduced in 1962. Other items have been added and deleted from the Zippo line since the 1960s. Many were primarily geared to the promotional products division. The roster includes key chains, pocket knives, golf greenskeepers, pen-and-pencil sets and the ZipLight pocket flashlight.

Perhaps one of the biggest influences on collecting is Zippo’s ties to Hollywood and Zippo lighter has been featured in more than 1,500 movies, stage plays and television shows over the years. Zippo lighters have “starred” in such diverse productions as “I Love Lucy” “The X-Men” and “Hairspray – the Musical.” Often the lighter is a key prop, used as a device to move the plot forward or to reflect the personality of a character or time period being depicted.

On the music scene, Zippo lighters have been raised high since the 1960s as a salute to favorite performers, a gesture later dubbed the “Zippo Moment”. The famous Zippo “click” sound has been sampled on songs, and the lighters themselves have been featured on album covers, tattooed on rockers’ skin, and wielded in Rolling Stone photo shoots. With a rock resume like this, was created to showcase the talents of undiscovered bands across the country.

1970s / 1980s
Mr. Blaisdell passed away on October 3, 1978. He is remembered not only for inventing the Zippo lighter, but also for his generous and kind spirit. After his passing, his daughters, Harriett B. Wick and Sarah B. Dorn, inherited the business. In the 1980s and 90s, the company was owned by six members of the Blaisdell family, including his daughters and their children. Today, George B. Duke, Mr. Blaisdell’s grandson and Sarah Dorn’s son, is the sole owner and Chairman of the Board. Gregory W. Booth is President and CEO.

In the 70s and 80s, Zippo greatly expanded its overseas sales and marketing efforts. As a result, Zippo lighters are now sold in over 160 countries. Strong sales in both the domestic market and emerging markets overseas, particularly China and India, contributed to record sales increases in 2011 and 2012.

1990s
In 1993, Zippo acquired and Sons Cutlery Company. Case manufactures premium hand-crafted knives, and offers a wide range of product categories, from traditional folding pocket knives and fixed blade sporting knives to limited-production commemoratives and collectibles. Established in 1889 and based in Bradford since 1905, Case has a rich heritage and many aficionados collect both Case knives and Zippo lighters.

It’s estimated that there are some four million Zippo collectors in the United States and millions more around the world. Their fervor and dedication to the brand is unparalleled. To enhance the collecting experience, Zippo collector clubs around the world hold meet ups and other events throughout the year.

The Zippo/Case Museum opened in July 1997. The 15,000-square-foot facility includes a store, museum, and the famous Zippo Repair Clinic, where the Zippo lighter repair process is on display. The Zippo/Case Museum Store was remodeled early in 2012 with textures like brick, metal, and leather; a wooden runway leading to the centrally located cash wrap illuminated by pendant drop lights that resemble fire; a combination of vintage artwork and lifestyle photography; and display shelves resembling the Zippo bottom stamp.



2000 to Today
In the fall of 2002, Zippo obtained trademark registration for the shape of the Zippo lighter. This was a major milestone in helping Zippo protect the brand from counterfeiters. Zippo also launched a major new product category with the Zippo MPL®, multi-purpose lighter, a refillable butane utility-style lighter. Since then, several new products have been added to the multi-purpose lighter line.

The Zippo windproof lighter has been a staple necessity for outdoor adventures since . . . well, for more than 80 years. There are many stories of how the light, heat, or case of a Zippo lighter saved the day or saved a life in the company archives. In 2010, the company introduced an all-metal hand warmer that operates on Zippo premium lighter fluid and keeps hands warm longer than any other product on the market. In 2011, an emergency fire starter kit and flex neck utility lighter were added to the roster of Zippo Outdoor products. As the Outdoor products continue to show very strong sales worldwide, Zippo is developing a Zippo- branded line of robust camping gear and fire accessories scheduled to be introduced later in 2013.

Zippo’s diverse product line continues to grow, and now includes lighter accessories; butane candle lighters; watches, men's and women's fragrance, and lifestyle accessories for men; and the developing line of heat and flame products for outdoor enthusiasts. Zippo also owns the Ronson brand of lighters and fuel.

In 2012, during its 80th anniversary year, Zippo production surpassed the milestone of 500 million lighters since Mr. Blaisdell crafted the first lighter in early 1933. The lighter is ingrained in the fabric of both American and global culture. In marketing parlance, the brand enjoys an unaided awareness rate of more than 98 percent. That means 98 out of every 100 people surveyed have knowledge of the Zippo name and lighter without being coached in any manner – an astonishing recognition factor.

Today, though most products are simply disposable or available with limited warranties, the Zippo lighter is still backed by its famous lifetime guarantee, “It works or we fix it free.™” In more than 80 years, no one has ever spent a cent on the mechanical repair of a Zippo lighter regardless of the lighter’s age or condition.

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